Motor Controllers Feature Sensorless Stall Detection

Dec. 21, 2005
AMI Semiconductor has expanded its family of single-chip stepper motor driver and controller ICs with two devices that incorporate sensorless stall detection. The new ICs will improve reliability and reduce component count.

AMI Semiconductor has expanded its family of single-chip stepper motor driver and controller ICs with two devices that incorporate sensorless stall detection. The new ICs will improve reliability and reduce component count.

The AMIS-30623 and AMIS-30624 ICs are designed for remote and multiple axes positioning applications and offer LIN and serial (I²C) interface connectivity respectively. Sensorless stall detection functionality allows designers to implement silent yet accurate position calibration and semi-closed loop operation when approaching mechanical end stops. The integrated “Motion Qualification Mode” helps application developers select a robust set of motion parameters such as torque and acceleration-deceleration profile. As a result, noise and vibration at end-stops can be eliminated and motion control accuracy and reliability improved without the need for optical encoders, position sensors or software algorithms.

By offering a dedicated LIN interface, the AMIS-30623 will suit mechatronics (a branch of engineering that deals with combined mechanical, electronic and software systems) solutions that are connected remotely to a LIN master. The dedicated serial interface provided with the AMIS-30624 makes this device ideal for applications in which the motor controller IC is a peripheral device located next to a host microcontroller on a single PCB. Target applications for the new devices include automotive headlamp leveling.

Both the AMIS-30623 and AMIS-30624 can deliver programmable peak currents of up to 800 mA. The on-chip position controller is configurable for different motor types, positioning ranges and parameters such as speed, acceleration and deceleration. Each device also incorporates a hold current feature, while a power-down supply current of less than 100 µA ensures minimum power consumption in standby mode.

Based on AMI Semiconductor's advanced mixed-signal semiconductor processes, the AMIS-30623 and AMIS-30624 are available in a choice of SOIC-20 or NQFP-32 packaging. Pricing is $4.40 per part for orders in excess of 10,000 pieces.

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