High-Reliability Automotive Gate Drivers Reduce Board Space

New high-side and galvanically isolated gate drivers from STMicroelectronics bring advanced reliability and protective features to automotive systems.

Gate drivers are essential circuits positioned between the controller and power semiconductor devices. By providing high-current drive and voltage amplification, they ensure efficient switching, fast turn-on/off times, and protection in applications like electric-vehicle inverters and motor controls.

Many gate drivers include built-in protection features such as undervoltage lockout (UVLO) and short-circuit protection to improve system reliability.

With 4-V minimum operating voltage, STMicroelectronics’ new VNQ9050LAJ 4-channel automotive high-side driver can handle disturbances such as extreme cold cranking operation down to 2.7 V. It leads to heightened vehicle reliability and helps ensure a satisfactory user experience.

Built on ST’s VIPower M0-9 technology, this device supports diverse load types, enables predictive maintenance, and maintains stable operation even at extremely low voltages. With pin-to-pin compatibility for seamless upgrades, they enhance safety, efficiency, and overall vehicle reliability.

Quad-Channel High-Side Driver

The VNQ9050LAJ is designed to drive 12-V automotive grounded loads through a 3- and 5-V CMOS-compatible interface, providing protection and diagnostics. The device integrates protective functions such as load current limitation, overload active management by power limitation, and overtemperature shutdown with configurable latch-off. 

The part meets the latest version of LV 124, the car industry’s stringent quality and reliability test standard for electrical and electronic components. The standard consists of two parts: electrical requirements and tests, and environmental requirements and tests.

Typical on-resistance is as low as 50 Ω to help boost efficiency and save energy.

Current Mirror

The VNQ9050LAJ brings features to protect resistive, capacitive, and inductive loads. These include load-current sensing by implementing an on-chip current-mirror circuit with a sense FET that closely tracks the main power-FET parameters. The current mirror is connected to an external pin that permits connecting a resistor to convert the sensed current into a voltage for continuous load monitoring and detection of abnormal conditions.

The driver has a sense-enable pin that lets similar devices share the external sense resistor to minimize the BOM. The device also has an overvoltage clamp, thermal-transient limiting, and a configurable latch-off on overtemperature or power limitation with dedicated fault reset pin. Other protective measures include electrostatic discharge protection, loss of ground and loss of VCC protection, and reverse-battery protection.

In production now, the VNQ9050LAJ comes housed in PowerSSO-16 package.

Isolation Reduces Design Complexity, PCB Footprint

Isolated drivers are used for high-voltage, high-side applications, providing electrical isolation between the control circuit and the high-voltage side to provide safety for high-voltage systems (e.g., EV chargers and inverters). Using integrated gate-driver ICs significantly reduces design complexity, bill of materials (BOM), and PCB footprint, while increasing overall system reliability. 

To that end, ST also introduced the STGAP2SA and STGAP2HSA automotive-grade, galvanically isolated 4-A gate drivers with 60-ns response time and close part-to-part matching. Those features lead to high switching frequencies that enhances power density and efficiency. The STGAP2HSA also delivers 6-kV surge isolation.

Suitable for IGBTs and silicon MOSFETs operating with a high-voltage rail up to 1,200 V, these new galvanically isolated drivers can sink/source 4 A at up to 26 V for unipolar or bipolar driving. The AEC-Q100-qualified devices can handle a wide variety of applications throughout conventional, hybrid, and electric vehicles. Typical uses include DC-DC converters, pumps, fans, heaters, e-compressors, and on-board chargers. 

The drivers feature UVLO and an output safe state during power-up and power-down. There’s also Miller clamping to prevent induced turn-on. An active Miller clamp is a protective circuit feature in high-speed power device gate drivers, such as IGBTs or SiC MOSFETs, that prevents "false turn-on" or "self-turn-on" caused by the Miller effect. It works by providing a low-impedance path to ground for the gate when the device is off, preventing the parasitic capacitance from triggering the switch.

In addition, a self-monitoring watchdog makes the output safe if communication from the low-voltage side fails. Furthermore, a power-saving standby mode is entered by simultaneously holding the inputs high.

The STGAP2SA and STGAP2HSA are in production now.

About the Author

Murray Slovick

Contributing Editor