Surge Resistors to Manage Overloads in Motor Control Circuits

Aug. 16, 2004
TT electronics IRC Wirewound and Film Technologies Division recently introduced a surface-mount high-surge resistor for use in small motor control circuit designs in automotive and industrial applications. The rugged High Surge Film (HSF) Series ...

TT electronics IRC Wirewound and Film Technologies Division recently introduced a surface-mount high-surge resistor for use in small motor control circuit designs in automotive and industrial applications. The rugged High Surge Film (HSF) Series resistor is uniquely designed to handle a pattern of overloads within the circuit, and IRC has been selected to supply its HSF resistors to a major Tier 1 automotive supplier.

The cylindrical design of the HSF resistor provides excellent heat dissipation and much higher surge/pulse capability than comparably rated flat chips. The part can also serve as a replacement for costly surface mount wire-wound resistors and is especially suited for harsh environment applications where heat and vibration are of concern.

“Based on discussions with design engineers with several customers, we identified a need for an extended surge component to serve in demanding safety critical applications,” explained David Winkler, IRC-WAFT product manager. “We developed a new product combining the economical cost structure of a film component and the surge capability needed by these customers. This resistor is especially attractive as a replacement for high cost surface mount wire-wound resistors.”

The HSF Series features a MetalGlaze thick film element fired at 1,000°C to a solid ceramic substrate and a high-temperature dielectric coating suitable for harsh automotive and industrial applications. The rugged HSF resistor is fully rated to 1 W at 70°C with a maximum operating temperature of 150°C. Available in resistance ranges from 10 Ω to 10 KΩ with 10% tolerance, the part features TCRs of ±50 and ±100ppm/°C. Devices outside these specifications may be available for special applications.

Typical pricing for the HSF resistor is $0.14 to $0.16 each in quantities of 100,000 pieces.

For more information, visit www.irctt.com.

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