Silicon Microtube Technology Improves Fluid Measurements

Nov. 11, 2002
The development of batch-manufactured resonating silicon microtubes permits more accurate and more efficient measurement of the density and specific gravity of fluids by instruments that are much smaller, lighter, and potentially less expensive than...

The development of batch-manufactured resonating silicon microtubes permits more accurate and more efficient measurement of the density and specific gravity of fluids by instruments that are much smaller, lighter, and potentially less expensive than the fluid-measuring instruments currently available.

Using a combination of plasma and wet-etch processing along with wafer bonding, Integrated Sensing Systems' silicon microtubes suit a wide range of sample-size and sensitivity measurement requirements. Yet they range in width from just 1000 µm down to 10 µm. The microtubes at the lower end of the width range are no wider than a human hair (Fig. 1).

The first instrument built with this technology is a handheld unit that weighs just 2.2 lb—a far cry from the approximately 60 lb many current desktop instruments weigh. It requires only microliters of fluid sample, compared to the milliliters normally needed by conventional instruments based on resonating glass or metal tubes (Fig. 2). The microtube is driven into resonance electrostatically by 0 to 5 V. Users can control the instrument through an alphanumeric keypad or an RS232 interface.

Because the density of most fluids varies sharply with temperature, accurate temperature control is normally required to ensure the best measurement of fluid density. On the same vacuum-packed MEMS chip, the microtube integrates a dynamic temperature controller that operates between 0°C and 90°C with an accuracy to within 0.01°C. Integrating the temperature controller in this way helped reduce the instrument's weight substantially.

For more information, call Doug Sparks at (734) 547-9896, ext. 119, or e-mail [email protected].

About the Author

Roger Allan

Roger Allan is an electronics journalism veteran, and served as Electronic Design's Executive Editor for 15 of those years. He has covered just about every technology beat from semiconductors, components, packaging and power devices, to communications, test and measurement, automotive electronics, robotics, medical electronics, military electronics, robotics, and industrial electronics. His specialties include MEMS and nanoelectronics technologies. He is a contributor to the McGraw Hill Annual Encyclopedia of Science and Technology. He is also a Life Senior Member of the IEEE and holds a BSEE from New York University's School of Engineering and Science. Roger has worked for major electronics magazines besides Electronic Design, including the IEEE Spectrum, Electronics, EDN, Electronic Products, and the British New Scientist. He also has working experience in the electronics industry as a design engineer in filters, power supplies and control systems.

After his retirement from Electronic Design Magazine, He has been extensively contributing articles for Penton’s Electronic Design, Power Electronics Technology, Energy Efficiency and Technology (EE&T) and Microwaves RF Magazine, covering all of the aforementioned electronics segments as well as energy efficiency, harvesting and related technologies. He has also contributed articles to other electronics technology magazines worldwide.

He is a “jack of all trades and a master in leading-edge technologies” like MEMS, nanolectronics, autonomous vehicles, artificial intelligence, military electronics, biometrics, implantable medical devices, and energy harvesting and related technologies.

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