Twisted Pair Accurately Reads Digital Temperature Sensor at 1000m

Dec. 6, 2007
The best way to make midrange, low- to mediumaccuracy temperature measurements (considering size, cost, performance, and ease of use) is to use an IC temperature sensor. But most IC temperature sensors are designed for applications

The best way to make midrange, low- to mediumaccuracy temperature measurements (considering size, cost, performance, and ease of use) is to use an IC temperature sensor. But most IC temperature sensors are designed for applications where the circuits to which they connect are nearby. Therefore, the inclusion of sensing, digitizing, and signal-processing functions in one IC greatly simplifies the design of such sensors and the data-acquisition interface.

Some applications, however, require the acquisition of temperature data from locations quite remote from the power supply and data-processing electronics. These systems demand extra care, because any deterioration in the signal from the remote sensor can degrade the measurement quality.

Choosing to digitize and process the signal at the point of measurement (near the sensor) greatly reduces the problem of signal integrity. However, that approach also complicates the interconnection and raises the problem of supplying power to the circuit. Either design option—signal processing remotely or at the sensor— requires cabling that’s complex or expensive or both.

Figure 1 shows a simple and economical interface for remote IC thermal sensors. IC1, a MAX6576, is an absolute temperature- to-period converter that integrates a sensor with the necessary signal electronics. It connects to the receiver (a simple comparator) using a twisted-pair cable that simultaneously is able to carry power to the sensor and signals from the sensor.

At the receiving end, you can recover the temperature data from the comparator-output pulses with a simple timer/counter routine executed by a microcontroller. Or, in analog form, you can use a constant-slope, linear saw-tooth generator synchronized with the received pulses, followed by a peak sample/hold (S/H) converter.

With its TS0 and TS1 terminals connected, the MAX6576 exhibits a digitizing conversion constant of 10 µs/ºK (Fig. 1). Therefore, at room temperature (300ºK), the output pulse period should be 3000 µs (3 ms), which corresponds to a repetition rate of about 333 Hz.

Figure 2 shows this to be the case, even with a 1000-m (approximately 3300-ft) cable. Similar results were obtained using a 60-cm (2-ft) cable. Figure 3 shows the receiver’s input pulses using the 1000-m twisted-pair cable. The timing results were similar to those measured using the 60-cm cable.

Measurements of the receiver’s pulse-to-pulse output jitter (where total measurement error is the ratio of jitter to the signal period) indicate that the jitter influence winds up being negligible, even when using the long cable. This transmission scheme can also be utilized with temperature-to-frequency converters and a number of other sensor types.

ALFREDO SAAB, applications engineering manager, studied in Buenos Aires, Argentina. Previously, he worked as an American Scientific Associate at CERN, Geneva, Switzerland.

TINA ALIKAHI, applications engineer, holds a bachelor’s degree in electrical engineering from Azad (Private) University of Garmsar, Iran.

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