MEMS-Based Circuit-Breaker Modules Flourish in Navy Trials

Successful U.S. Navy field trials of Menlo’s MEMS-based 1,000-V, 125-A smart circuit-breaker modules validate how they can improve reliability and efficiency while saving space in MW-scale power systems.

What you'll learn:

  • A series of grueling Navy field trials have shown that Menlo Microsystems’ MEMS-based circuit-breaker modules can save space, reduce cooling requirements, and deliver high reliability high-voltage megawatt-scale applications under challenging real-world conditions.
  • Menlo has plans to build on this success by offering MEMS-based solutions tailored for use in military, industrial, and data center applications. 

Menlo Microsystems’ (Menlo Micro) MEMS-based circuit-breaker modules demonstrated their ability to support high-voltage, megawatt-scale applications under challenging real-world conditions during field trials conducted as part of the U.S. Navy’s 10 MW Advanced Circuit Breaker Development Program.

The trials evaluated a 1,000-V, 500-A panel system built from four of Menlo’s 1,000-V/125-A MEMS switch modules, under challenging real-world conditions. They demonstrated that the system’s scalable architecture can be successfully applied to a wider range of defense, data center, and industrial power applications.

Unlike semiconductor-based switches, Menlo’s compact chip-size arrays of metal-to-metal MEMS switches enable virtually lossless switching with minimal heat generation and support very high voltages. Electronic Design provided a closer look at the technology in the April 2025 edition of our PowerBites blog. You can also see a demonstration of these capabilities in a demonstration that editor Alix Paultre recorded at PCIM 2026 for our Tech Exchange video series (see video below).

Chris Umminger, Menlo Micro’s VP of engineering, demonstrates how the company’s high-power MM9200 MEMS switch, when combined with a solid-state switch, can create a hot-switch system that's smaller and lighter while running cooler than legacy solutions. 

The company said that its MEMS-based switching technology delivers higher power density, simplified thermal management, and reduced system complexity, providing a unique advantage for modern power systems where efficiency, size, and reliability are critical.

By reliably delivering much lower losses, and higher power density, the modules showed how the new switch technology applied to next-generation power control and protection systems eliminate the need for bulky heatsinks and liquid-cooling systems.  

About the Author

Lee Goldberg

Contributing Editor

Lee Goldberg is a self-identified “Recovering Engineer,” Maker/Hacker, Green-Tech Maven, Aviator, Gadfly, and Geek Dad. He spent the first 18 years of his career helping design microprocessors, embedded systems, renewable energy applications, and the occasional interplanetary spacecraft. After trading his ‘scope and soldering iron for a keyboard and a second career as a tech journalist, he’s spent the next two decades at several print and online engineering publications.

Lee’s current focus is power electronics, especially the technologies involved with energy efficiency, energy management, and renewable energy. This dovetails with his coverage of sustainable technologies and various environmental and social issues within the engineering community that he began in 1996. Lee also covers 3D printers, open-source hardware, and other Maker/Hacker technologies.

Lee holds a BSEE in Electrical Engineering from Thomas Edison College, and participated in a colloquium on technology, society, and the environment at Goddard College’s Institute for Social Ecology. His book, “Green Electronics/Green Bottom Line - A Commonsense Guide To Environmentally Responsible Engineering and Management,” was published by Newnes Press.

Lee, his wife Catherine, and his daughter Anwyn currently reside in the outskirts of Princeton N.J., where they masquerade as a typical suburban family.

Lee also writes the regular PowerBites series

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