NASA Low Outgassing, Chemically Resistant Epoxy Features High Tg

May 4, 2026
2 min read

Master Bond EP64 is a two-component, vacuum-compatible epoxy system engineered for bonding, sealing, and coating applications. It features a high glass transition temperature (Tg) of 210–215°C and meets NASA low outgassing specifications per ASTM E595 testing. This product is resistant to a variety of chemicals—including acids, bases, and many solvents—and serves as a dependable electrical insulator.

EP64 has a tensile strength of 3,000–5,000 psi and a tensile modulus ranging from 540,000–680,000 psi at room temperature. The system exhibits a Shore D hardness of 80–90. It is serviceable over a temperature range of -60°F to +450°F (-51°C to +232°C), making it suitable for aerospace and electronic applications requiring stable performance under vacuum conditions.

This system features a working life of 12–24 hours for a 100-gram batch at room temperature and has a moderate viscosity with good flow properties. The recommended cure schedule is 80–90°C for 4–6 hours, followed by a post cure at 120–130°C for 2–4 hours to reach its full performance profile. Achieving a Tg of 210–215°C with such a cure profile is the key distinguishing characteristic of this system. EP64 bonds to substrates including metals, plastics, rubbers, ceramics, and composites. It is available in standard packaging ranging from 1/2 pint to gallon kits, as well as in premixed and frozen syringes.

Master Bond High Glass Transition Temperature Adhesives

Master Bond offers a selection of high Tg epoxy and UV-curable systems. These materials maintain mechanical strength, thermal stability, and electrical insulation properties at elevated temperatures more effectively than systems with a lower Tg. To learn more about high glass transition temperature systems, visit https://www.masterbond.com/properties/epoxy-adhesive-systems-high-glass-transition-temperature or contact our technical support team to discuss your specific application requirements.

 

Sign up for our eNewsletters
Get the latest news and updates

Voice Your Opinion!

To join the conversation, and become an exclusive member of Electronic Design, create an account today!