Active-Clamp PWM Controller Boosts Efficiency, Power Density

Feb. 2, 2004
Crafted from National Semiconductor's analog bipolar-CMOS-DMOS process, the LM5025 is a 100-V pulse-width-modulation (PWM) controller for forward converters. Yet its integration of the active-clamp/reset technique, which is used in distributed power...

Crafted from National Semiconductor's analog bipolar-CMOS-DMOS process, the LM5025 is a 100-V pulse-width-modulation (PWM) controller for forward converters. Yet its integration of the active-clamp/reset technique, which is used in distributed power architectures, sets it apart from other PWM controllers.

Designed for high switching frequencies, it provides higher efficiencies and greater power densities than conventional forward regulators in communications, automotive, distributed, and industrial power systems, as well as multi-output power supplies.

The active clamp enables operation at 50% duty cycles and higher primary-to-secondary turns ratios in the power transformer. It executes over a wide input voltage range of 13 to 100 V. Also integrated are a 100-V startup bias regulator and a user-programmable oscillator operating at 1 MHz. Couple that with total propagation delays of less than 100 ns, and the clamp is qualified for a vast array of 48-V communication isolated power-supply applications.

With the active-clamp output, the LM5025 can be configured to provide overlap time (for p-channel switch applications) or dead-off time (for n-channel switch applications). NSC's 3-A peak compound gate-driver technology suits the LM5025 for direct drive of a high-power MOSFET, reducing board space and leading to increased power density compared to alternative PWM controllers that require a gate-driver chip.

The IC comes in a thermally enhanced 5- by 5-mm LLP-16 chip-scale package or a TSSOP-16 package. It costs $1.30 each in 1000-unit quantities.

National Semiconductor Corp.www.national.com (408) 721-5000

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About the Author

Roger Allan

Roger Allan is an electronics journalism veteran, and served as Electronic Design's Executive Editor for 15 of those years. He has covered just about every technology beat from semiconductors, components, packaging and power devices, to communications, test and measurement, automotive electronics, robotics, medical electronics, military electronics, robotics, and industrial electronics. His specialties include MEMS and nanoelectronics technologies. He is a contributor to the McGraw Hill Annual Encyclopedia of Science and Technology. He is also a Life Senior Member of the IEEE and holds a BSEE from New York University's School of Engineering and Science. Roger has worked for major electronics magazines besides Electronic Design, including the IEEE Spectrum, Electronics, EDN, Electronic Products, and the British New Scientist. He also has working experience in the electronics industry as a design engineer in filters, power supplies and control systems.

After his retirement from Electronic Design Magazine, He has been extensively contributing articles for Penton’s Electronic Design, Power Electronics Technology, Energy Efficiency and Technology (EE&T) and Microwaves RF Magazine, covering all of the aforementioned electronics segments as well as energy efficiency, harvesting and related technologies. He has also contributed articles to other electronics technology magazines worldwide.

He is a “jack of all trades and a master in leading-edge technologies” like MEMS, nanolectronics, autonomous vehicles, artificial intelligence, military electronics, biometrics, implantable medical devices, and energy harvesting and related technologies.

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